the making process of nameplate
I. General Metal Nameplate Manufacturing Process (taking the flat exposure method as an example)
Suitable for indoor equipment, small appliances, and other non-outdoor scenarios. The process is mature and relatively low-cost.
1. Cutting – Use metal substrates such as aluminum or stainless steel. The blank size should be at least 5mm larger than the design drawing to ensure a flat and dent-free surface.
2. Pretreatment – Polish, brush, oxidize, or degrease the metal surface to improve adhesion.
3. Water sealing – Immediately immerse the treated plate in water to isolate it from air and prevent oxidation from affecting the photosensitive effect.
4. Coating with photosensitive glue – Prepare the glue (200–230g glue + 1000ml water, boil for 2 hours, cool to 30–50°C, add 25–30g ammonium dichromate). Apply evenly and dry.
5. Vacuum exposure – Use an SB750 vacuum exposure machine with a lamp distance of 60–90cm, exposure time 40–80 seconds, to transfer the design onto the metal plate.
6. Developing and dyeing – Develop in warm water for 1 minute, then place in a dye solution to form colored graphics.
7. Protective coating – After drying, apply a protective varnish (e.g., “Eye Brand” baking paint or non-baking protective varnish).
8. Shearing and shaping – Cut to final dimensions to complete the nameplate.
Advantages: short cycle time (2–4 hours), low reject rate.
Disadvantages: poor weather resistance, not suitable for long-term outdoor exposure.
II. Brief description of other mainstream processes
· Etched nameplate – Three-step process: masking → etching → post-treatment. Can produce raised or recessed lettering. Suitable for stainless steel, copper, etc. High durability.
· Screen-printed nameplate – Screen printing resin ink onto the metal surface, then laminate or apply a protective coating. Suitable for color patterns, widely used in home appliances and electronic devices.
· Thermal transfer nameplate – Print the pattern on special paper, then heat-transfer onto the metal surface. Supports luminous and multi-layer structures. Often used for flexible carriers such as clothing tags.
· Sandblasted nameplate – Cover the metal plate with computer-cut adhesive film, sandblast to form a matte effect, then oxidize to achieve a sand-gold texture.
III. Non-metal nameplate (e.g., acrylic) manufacturing process
· Material: acrylic sheet.
· Process: laser engraving or vacuum forming.
· Characteristics: lightweight, good light transmission, often used for signs, door plates, etc.
IV. Design and standard considerations
· Design phase: Vector software such as CorelDRAW is recommended to ensure clear graphics suitable for subsequent processes.
· Comply with standards: Domestic production should refer to the national recommended standard “Signs” (GB/T 13306-2011).
· Environmental trends: Modern processes gradually adopt laser processing, water-based inks, and other environmentally friendly alternatives to traditional chemical etching.
also there are some more advanced and precise information in light of the latest industry trends.
Emerging process: Electroformed nameplate
This is a high-precision process capable of producing very fine raised or recessed patterns. It has significant advantages in dimensional tolerance (e.g., as low as ±0.02mm) and surface roughness (Ra0.1–0.8μm).
Additional details on mainstream processes
· Flat exposure method – Requires water sealing as a first step. The process sequence is: apply photosensitive glue → dry → expose → develop → dye → protective coating.
· Etching method – Nowadays, more emphasis is placed on film negative quality and surface treatment (e.g., surface roughness ≤0.4μm). Core steps: cleaning → apply photosensitive glue → expose & develop → chemical etching → film stripping.
· Screen printing method – Note that the minimum font size is recommended to be ≥2mm, and line width ≥0.3mm to avoid broken lines.
· Thermal transfer method – High-end processes require layered printing of the protective layer, pattern layer, luminous layer, etc., up to 5 layers in sequence.
· Sandblasting method – In addition to computer-cut adhesive film, high-pressure jetting of aluminum oxide particles or glass beads can also be used to achieve a matte finish.
Applicable standards and environmental protection
· National standard – Mainly refer to GB/T 13306-2011 “Signs”. Some specific industries (e.g., civil air defense) may have more detailed requirements.
· Environmental trends – The industry is improving waste liquid recovery technologies and adopting laser processing, water-based inks, etc., to reduce chemical pollution from traditional processes.




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